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RSD

Microgel Injection Molding RSD

The Ultimate Solution for Mold Cooling

The RS Microgel™ series is engineered for precise mold cooling.

These super compact units are tailored for cycle time reduction in injection molding.

Available in sizes from 16.3 to 56.9 kW (3.2 to 12.4 tons), with configurations for single zone (RSM) and double zone (RSD), each RS Microgel™ includes:

  • water-cooled chiller
  • free-cooling valve
  • high flow booster pump per zone
  • heaters per zone

Adaptable for use with Ecodry Adiabatic cooling or cooling tower systems, the RS Microgel™ ensures precise temperature control and easy serviceability, making it a smart investment for any plastic processing facility seeking optimal mold cooling solutions.

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RSD

Microgel Injection Molding RSD

Advantages Features Fields of application Other solutions

Advantages

Increased productivity for Injection Molding

  • Production increase of up to 33% thanks to cycle time reduction

  • 25% cycle time reduction compared to standard TCU

  • Intelligent energy consumption

  • High energy savings with automatic free-cooling (for “Ecodry” version)

  • Ready to remote interface via MiND™ supervision system

  • Significant energy savings

  • Control providing real-time temperature, flow, and pressure readings, seamless integration with your processing machines

Features

RS Microgel™ boasts high-efficiency components

  • Digital synchronization with the mold cycle to find the best part quality and cycle time

  • Microswitch for quick and easy synchronization with the mould

  • Possibility to memorize and store the parameters for each mold (Recipes)

  • Online wizard recipe finding for the molds

  • Weekly performance report focused on productivity and uptime

  • Real-time analysis (kWh/kg)

  • Integrated remote connectivity

  • Solid state relay for heater control

  • Available Inverter driven process pumps

  • Flow meters on process pumps (optional)

  • Standard digital interface for remote ON/OFF and alarm transmission

  • Insulation for low operating temperatures

Fields of application

Microgel Injection Molding RSD for your industry

Plastic

Plastic & Rubber

Process synchronized Cooling: innovation in the plastic industry

  • Reduction of cooling times.
  • Better quality of molded components.
  • Perfect repeatability and reduced costs and environmental impact.
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Other solutions

Products that can help you.

CONTROL PANEL

  • 7″ touch screen display (HMI).
  • Possibility of installing the most well-known interface systems for communication with production machines and centralized supervision.
  • Principle scheme of the unit with 3D drawing of the main important components.
  • Quick guide to alarm resolution.

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3-WAY-VALVE

  • 3-Way motorized modulating temperature control valves.
  • Proportional-integral control logic for temperature control with error lower than ±1°C (±2°F).
  • Elimination of damaging water hammer thanks to modulating valves.

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EVAPORATOR PUMP

  • Recirculation pump.
  • Evaporator protection to increase life.
  • Smooth, consistent chiller circuit operation.

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PROCESS PUMP

  • High-flow booster pumps
  • With or without inverter (VFD drive)
  • High cooling efficiency and minimal mold temperature differential
  • Perfect repeatability and high productivity

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STANDARD INTERNAL FREE-COOLING VALVE

  • Integrated free-cooling valve (Ecodry versions only)
  • Ecodry water provides process cooling, depending on set points and ambient conditions
  • Compressor automatically shuts down
  • High energy savings with automatic free-cooling (for “Ecodry” version)

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RSD hotspot freecooling Frigel

FLOW METER

  • Flow meters on process pumps
  • Possibility of searching for and recording of the best cooling conditions

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DRAIN KIT

  • Standard mold/process draining system
  • Reduction of dead times for mold changeovers

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