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Microgel Technical Molding RSY

The new Frigel technology that revolutionizes the temperature control method of injection molding technical parts.

Microgel Syncro is a super-compact mold cooling unit, and our new synchro technology allows for a significant reduction in cycle time (up to 40%), guaranteeing very high product quality. Digitally synchronized with the mold, Microgel Syncro provides cold water only during the cooling phase, reducing drastically the cooling time, while keeping the mold cavities hot during the injection phase.

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RSY

Microgel Technical Molding RSY

Advantages Features Watch video Fields of application Other solutions

Advantages

Increased productivity for Technical Molding

  • Increased production up to 60% thanks to the drastic reduction of cooling time

  • Better product quality in terms of dimensional tolerances, structural characteristics and aesthetic finish thanks to a better filling of the mold

  • Affordable investment & high ROI

  • Easy to configure and use thanks to simple work recipes stored for each mold

  • It does not require modifications to the mold

  • Intelligent use of energy consumption thanks to reduced injection pressure, lower consumption of hot runners and lower closing force

Features

Synchronized control

  • Digital synchronization with the mold cycle to find the best part quality and cycle time

  • Microswitch for quick and easy synchronization with the mould

  • Possibility to memorize and store the parameters for each mold (Recipes)

  • Online wizard recipe finding for the molds

  • Weekly performance report focused on productivity and uptime

  • Real-time analysis (kWh/kg)

  • Integrated remote connectivity

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Fields of application

Microgel Technical Molding RSY for your industry

Plastic

Plastic & Rubber

Process synchronized Cooling: innovation in the plastic industry

  • Reduction of cooling times.
  • Better quality of molded components.
  • Perfect repeatability and reduced costs and environmental impact.
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Other solutions

Products that can help you.

CONTROL PANEL

  • 7″ touch screen display (HMI).
  • Possibility of installing the most well-known interface systems for communication with production machines and centralized supervision.
  • Principle scheme of the unit with 3D drawing of the main important components.
  • Quick guide to alarm resolution.

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3-WAY-VALVE

  • 3-Way motorized modulating temperature control valves.
  • Proportional-integral control logic for temperature control with error lower than ±1°C (±2°F).
  • Elimination of damaging water hammer thanks to modulating valves.

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EVAPORATOR PUMP

  • Recirculation pump.
  • Evaporator protection to increase life.
  • Smooth, consistent chiller circuit operation.

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PROCESS PUMP

  • High-flow booster pumps
  • standard with inverter (VFD drive)
  • High cooling efficiency and minimal mold temperature differential
  • Perfect repeatability and high productivity

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STANDARD INTERNAL FREE-COOLING VALVE

  • Integrated free-cooling valve (Ecodry versions only)
  • Ecodry water provides process cooling, depending on set points and ambient conditions
  • Compressor automatically shuts down
  • High energy savings with automatic free-cooling (for “Ecodry” version)

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FLOW METER

  • Flow meters on process pumps
  • Possibility of searching for and recording of the best cooling conditions

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DRAIN KIT

  • Standard mold/process draining system
  • Reduction of dead times for mold changeovers

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