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B4Y

Turbogel B4Y

A “Paradigm Shift” in Technical Molding - Synchronized Cooling 90 °C

These super compact units take cycle time reduction and process optimization to the next level. Synchronization of the mold and Turbogel allows for cycle time reduction of up to 50%, while guaranteeing continued final product quality. The new Turbogel SYNCRO provides cold water to mold only during the cooling phases, reducing drastically the cooling time, while keeping the mold cavities hot during the injection phase.

Turbogel SYNCRO B4Y is the mold temperature controller for any molder seeking to get more out of their machines and processes. As an immediate replacement of standard TCUs commonly used in the industry, these new units have proven productivity increase of at least 25% in most existing molds running with all kinds of resins (PA, ABS, PC, etc.) and up to 60% in some cases, also improving the main quality properties: dimensional stability, surface finishing and mechanical resistance.

Advantages Features Fields of application Other solutions

Advantages

Increased Profitability for Advanced Technical Molding

  • Productivity boost from 25 to 60% Proven Results!

  • Lower operating costs per molded part
    Cycle time reduction also improves the efficiency (kWh/part) of the entire production cell, obtaining a substantial energy savings per part produced.

  • ROI of few months
    Financial sustainability as a replacement of traditional TCU. Increased productivity together with lower energy costs, have proven an unbeatable return of investment.

  • Greater production capacity
    The replacement of existing TCUs represents an excellent way to increase production capa- city of the site with the lowest CAPEX demand.

  • Shorter start up times, 20% less
    Mould pre-heating up to 20% faster than with a conventional temperature controlle. Parti- cularly advantageous for production runs that require frequent mould changes.

Features

Synchronized Cooling

  • Covering most injection molding applications: direct cooling up to 90°C.

  • Available in single zone (B4YM) and dual zone (B4YD) configurations.

  • High performance booster pump per zone.

  • Nominal flowrate ranges of 4 to 35 m3/h (20 to 200 GPM) per zone.

  • High cooling capacity with motorized modulating valves.

  • Heating capacities of 6 to 24 kW per zone.

  • Non-ferrous water contact surfaces, including pumps and heater manifolds.

  • Available mold drain kit.

  • Synchronized with the process, the inverter driven pump provides high flow rate only during cycle cooling phase, allowing the re-heating of cavities before injection.

  • High-capacity centrifugal pumps, engineered to provide substantially increased flow rates, outperforming traditional TCUs for superior efficiency.

  • Maximise heat exchange performance with mold cavities thus drastically reducing both mold pre-heating time and cooling cycle time.

  • High cooling capacity oversized motorized modulating valves.

  • Minimal temperature approach with cooling source, allows operating temperature SET POINT of 2°C above the central cooling system set point.

  • Consequently, much lower operating mold temperature can be reached and better main cooling system overall efficiency, when compared to traditional TCUs.

  • State-of-the-art control systems and 7” touchscreen HMIs.

  • Possibility to store the parameters for each mold (recipes)

  • Optional weekly performance report focused on productivity and uptime to help ad- dress process errors and further improvements.

  • Online wizard for finding mold recipes that optimize the cycle time.

  • Remote start/stop function.

  • Serial communication OPC-UA standard on all units.

  • Real time and historical process performance.

  • List and dates of alarms and warnings.

  • Quick guide to alarm resolutions.

  • Ready to remote interface via MiND supervision system.

Fields of application

Turbogel B4Y for your industry

Plastic

Plastic & Rubber

Process synchronized Cooling: innovation in the plastic industry

  • Reduction of cooling times.
  • Better quality of molded components.
  • Perfect repeatability and reduced costs and environmental impact.

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